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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Quality Assurance and Improvement23%- Process control and capability
  • 1. Control charts for variables and attributes
    • 2. Cp, Cpk, Ppk, process analysis
      - Quality systems and tools
      • 1. 7 QC tools, problem solving, CAPA
        • 2. Quality management principles, audits, documentation
          Inspection and Test32%- Technical documentation
          • 1. Specifications, standards, and drawing interpretation
            • 2. Blueprint reading, GD&T symbols and rules
              - Testing methods
              • 1. Destructive, nondestructive (NDT), hardness testing
                • 2. Nonconforming material control and MRB
                  - Sampling and inspection
                  • 1. Attribute/variable sampling plans (ANSI/ASQ Z1.4, Z1.9)
                    • 2. First article, receiving, in-process, final inspection
                      Metrology26%- Measurement instruments
                      • 1. Surface measurement, optical tools
                        • 2. Variable gauges: micrometers, calipers, CMMs
                          • 3. Attribute gauges: go/no-go, thread gauges
                            - Calibration and traceability
                            • 1. Measurement System Analysis (MSA, Gage R&R)
                              • 2. Calibration standards and procedures
                                Technical Mathematics19%- Basic statistics
                                • 1. Mean, median, mode, range, standard deviation
                                  • 2. Normal distribution concepts
                                    - Basic shop math
                                    • 1. Fractions, decimals, percentages, conversions
                                      • 2. Algebra, geometry, trigonometry applications

                                        ASQ Certified Quality Inspector Sample Questions:

                                        1. Express 0.000487 in scientific notation.
                                        Response:

                                        A) 48.7 x 10-3
                                        B) 487
                                        C) 4.87 x 10-4
                                        D) 487 x 10-2


                                        2. A micrometer is used to measure an aluminum part in a fabricator's plant at about 100 degrees Fahrenheit at 11:00 a.m. The customer then uses the same micrometer to test the same part at 72 degrees Fahrenheit at 11:20 a.m.
                                        Which of the following is a certain source of error?
                                        Response:

                                        A) Measuring equipment
                                        B) Variation in test procedure
                                        C) Variation in operators
                                        D) Variation in environmental conditions


                                        3. If the area of a rectangle is 483.6 square yards and one side is 93.6 feet long, what is the length, in feet, of the other side of the rectangle?
                                        Response:

                                        A) 5.17 feet
                                        B) Insufficient data
                                        C) 46.5 feet
                                        D) 15.5 feet


                                        4. You are on the production floor of a saw blade factory performing spot verifications of the in-process quality checks. At the saw-body grinding station the operator is verifying the plate thickness to +/- .005" with a pair of micrometers that are accurate to +/- .002".
                                        What can you conclude about this in-process quality check?
                                        Response:

                                        A) The check is acceptable because the micrometers have a higher resolution than the required specification.
                                        B) The micrometers selected by the operator don't have the required resolution to determine if parts are in or out of specification.
                                        C) Statistically, the odds of a saw blade not meeting the specification and not being caught at this stage are acceptable.
                                        D) The check is acceptable because a later quality check will weed out any saw blades that are out of specification.


                                        5. How many milliliters are in a 2.0-liter soda bottle?
                                        Response:

                                        A) 0.002
                                        B) 200
                                        C) 20,000
                                        D) 2,000


                                        Solutions:

                                        Question # 1
                                        Answer: C
                                        Question # 2
                                        Answer: D
                                        Question # 3
                                        Answer: C
                                        Question # 4
                                        Answer: B
                                        Question # 5
                                        Answer: D

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